Sentinel 7109's Lower Gear Housings

Since July 2011 (now September), I've taken some better photos for this article so here's the new 'enhanced' version!

Three new inspection bolts have been made for the level check holes in the lower gear housings.

Inspection bolt with blind axial hole and linked radial aperture
for oil level checking

The bolt is partly removed to check if oil comes out of the radial aperture

View from above

So why three level check holes and not just one? Simply, it depends on the size of the gear wheel inside. Sentinel offered the ability to change the gear ratio to suit each customer's haulage and speed requirements.

7109 was set up for slow, heavy haulage (I'm guessing here but it will be obvious in due course); hence it will have a large gear in the lower gear case. As a result, it will not need such a deep oil bath as one set up for higher speed with a smaller gear in the same place. So the the check hole actually used will be to suit the expected oil level inside.

Going off-subject for a moment, the Teifi Valley Railway visit on 18th September 2011 revealed an interesting angle on this with the double geared Sentinel 9622 built in 1958. Have a look at the next two photos:

Near side lower gear casing (9622)

Off side lower gear casing (9622)

Note that the drain cock (posh way of doing it) on the near side is on the middle level whereas, on the off side, the drain cock is on the top level. At first, this seems to be a mistake; however, it is a double geared loco with different sized gears in the near and off side casings. Hence a different oil level is needed for each. (It's inevitable that however many photos are taken at the time, something else needs to be illustrated when the time comes. Anyway, hopefully these are just about good enough to illustrate the point).

Also noteworthy in the 9622 photos is that bolts rather than studs/nuts are used to fix the plate in place.

Does anybody know what that big nut-like thing is in the middle of each cover plate? I guess it's a means of draining condensate from the gear case but it was so covered in green slime and it was raining hard that day so I didn't feel much like crawling about underneath and cleaning it up to find out!

A final noteworthy point: in the bottom right of the off side photo can be seen a drive chain. 9622 has double width chains whereas 7109 has single. The double chains would have been used for extra strength as, with double gearing, the drive would be only via the left or right hand chain depending on whether high or low gear was selected. 7109 has one single width chain per engine.

Back to 7109: the new gear housing bottom plates are under construction in preparation for crankcase oil to be added. Hopefully the oil will dampen the unceremonious 'clanking' heard when running on compressed air without a load.

The bottom plate goes here

Crankcase oil is a special type designed for Sentinel steam engines. Its specific characteristic is that water condensate separates out and sinks to the bottom easily for draining off.

Definitely Crankcase oil required!

When fitting 7109's gear case bottom plates, a gasket will be required between the plate and the housing. Hexagonal headed screws will need to be used with fibre washers to hold it in place as some of the holes into the housing are open to the oil contained within; without fibre washers and fixed-head screws, the oil will be able to seep out via the thread in the housing and the thread in the nut and possibly also between the nut and the bottom plate.