Tuesday, 26 November 2019

Steam Heating (3)

Following on from Steam Heating (2), I've fitted the carriage warming equipment to Sentinel 7109 ready for a steam test with a train in a few days time.

I began with the boiler connection and isolating valve.
Isolating valve plumbed into the boiler orifice
Having removed the boiler orifice plug and cleaned out the threads, I checked the 1/2" BSP thread type using a parallel tapping tool. The thread was clearly a parallel type and the BSPT tapered thread of the hex nipple was loose unless tightened firmly. This was as expected so I converted the thread to a tapered type using a tapered tapping tool. Now the BSPT tapered thread of the hex nipple fitted much more positively.

I completed the joint using Rocol steam seal. Total loco unavailable time: about half an hour!

I then fitted the standard buffer beam equipment using the purpose-designed flange.
Standard buffer beam equipment fitted to buffer beam (1)
Standard buffer beam equipment fitted to buffer beam (2)
The blue Spirax Sarco Pressure Reducing Valve (PRV) and Safety valve assembly came next followed by the flexible hose to link the isolating valve to the buffer beam equipment.
Blue PRV and safety valve attached to rear of flange (1)
Blue PRV and safety valve attached to rear of flange (2)
Also showing above is the narrow copper pipe to link the buffer beam outlet pressure to the gauge on the cab's rear panel near the roof on the fireman's side.
Steam Heating Pressure Gauge
The weight of the PRV assembly is supported by a clamp between the PRV and safety valve linked to the footplate above by M10 studding.

Having fitted the buffer beam equipment and attached the hose, I hitched up the hose end using the standard support links. It then became obvious that the assembly was somewhat lower than expected. On examining a MK1 carriage for comparison, the assembly is 6 to 8 inches lower.
Hitched with shortened support linkage
To avoid the end dragging on the ground or catching the rails, by wiring the two end parts of the support links together, I've pulled it up to a safe height above the rails as shown above. A more permanent version will be devised in due course.

Prior to steaming, the first test was to to check that the lower height would not prevent a connection being made to a carriage. As shown below, it is all OK.
May be low but fits perfectly.
Now all we need to do is a steam test. I anticipate that the carriages will be too cold, too hot or somewhere in between. If these are the pass criteria, then all should be fine!

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